Production scoreboard visual management tool for all production areas measuring production performance verses target real time. This lean board allows leadership and support personnel to monitor production progress hour by hour and identify issues from distance for abnormality and production downtime losses from a distance. Great visual management tool for production cell support personnel. The production output display also gives the production workers a challenge throughout the day to maintain and beat the pace set in the board by the end of the shift.
In our experience these displays can improve productivity by a minimum of 5% immediately after installation. Assuming a fully loaded wage rate of $40,000 annually per operator below is the simple payback:
1 Person 1 Shift- 10.2 months
1 Person 3 Shifts - 3.4 months
2 Person 3 Shifts - 1.7 months
3 Person 3 Shifts - 0.4 months
5 Person 3 Shifts - 0.1 months
Looking at the data above regardless of the staffing and shift schedule these displays are a good investment!
This display is self contained and ready to use. Below is how the display works:
Using the keypad, the user enters a goal and shift time from the keypad. The display shows an incrementing value based on the 2 values. Example: User enters 1000 for the goal and 0800 (8 Hrs) for the shift. The goal display will increment periodically throughout the shift showing how many parts should be produced. At the end of 8 hours, it will show 1000. The keypad includes a reset button to reset the display at the end of the shift for the next shift.
The actual line is fed by a photo eye(optional). This photo eye can be mounted to detect product movement or machine cycles as each unit is completed. If a different method of triggering the display is desired, the input will accept a 5VDC – 24VDC or a dry contact closure for operation. A run/hold input is available to place the display in hold during breaks or lunches.
2.25 inch high numeric display.
Viewing distance up to 90-100 feet.
Four digits on all lines.
All Text will be done in fixed white vinyl lettering.
The actual line can be fed from a signal from a machine (5 to 24VDC). Optional photo-eye can be used to increment the Actual line on the display.Photo-eye includes a reflector and cable to mount to a conveyor to count parts or machine to detect machine cycles.
Keypad supplied with 10 feet of cable.
Approximate Dimensions: 18”L x 16”H x 2.5”D
Power Requirements: 120 VAC / 60 HZ ; 6 ft. line cord provided
Designed to be installed and viewed indoors
Operating Environment: 32 to 120 degress F / 0 to 95% humidity
UL listed power supply
NEMA 1 Rated
Enclosure color/material: Black extruded aluminum
Mounting method: two wall hanging mounting brackets provided
Please note: Lead time on this is usually 3 to 5 weeks.