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Lean Supermarket

Lean Rack & Cart Building Kit


Lean Rack & Cart Building Kit


Product Description

This rack and cart building kit is a powerful lean enabler that should be stocked at every lean facility.  The ease of assembly, reuse, and flexibility is great for efficiently building racks and carts.  The simple direct bolt joint system requires only one tool to assemble.  This means every employee in your company can assemble their own racks and carts using our new lean rack and cart building kit.  As a company continues to use our cart and rack building system, creating new carts and racks can be nearly free as 100% of the parts can be recycle back into new carts and racks.  

Today during a kaizen event if a team requests a new cart from maintenance - this could take days to build - if there is a measurement or design error this can cause costly rework.  With our rack and cart building system a kaizen team can build their own cart and make easy adjustments given the tubing has holes in 1" increments on all 4 sides.   The possibilities are endless for kaizen teams to build work stations, material handling systems, stands, holders, etc.   Also, after purchase of the initial kit, we offer each component individually to refill the kit.  We also offer tons of additional accessories that can be purchased for special needs and applications.  

If you've ever contemplated creating a Moonshine shop for trystorming and prototyping, this kit would be a great place to start and enable your plant to start developing the innovations of tomorrow for your facility.  In addition, this Moonshine Shop could be a multipurpose area and used for 3P kaizen events mocking up and developing new processes for your organization.

The tubing is 1"x1" Perforated Square Tube 16 gauge mild steel with a powder coated finish in the available colors of Blue, Orange, White, Gray, Green, Red, Yellow, Black.

There are many more accessories/components available to fill all of your needs - contact us if you don't see a component needed for your rack and cart building needs.  

If you would like to have any cart or rack custom built contact us for a quote!


Our rack and cart building kit includes:  

Quantity  Item Picture
32 84" black tube  tubing-picture.jpg

4" tube union that fits inside existing tube used to 

connect 2 tubes end to end

32 Universal Joint Connector.  joint-connector.png
32 Edge Joint that is used to create a flush frame  edge-joint.jpg
100 Hex Cap Bolt Grade 2 Fastener size 5/16" x 18 x 1 1/2"  hex-cap-bolt.png
100 Hex Cap Bolt Grade 2 Fastener size 5/16" x 18 x 2 1/2"  hex-cap-bolt.png
100 Hex Nut Grade 2 Fastener size 5/16" x 18  hex-nut.png
100 Nylon Lock Nut Grade 2 Fastener size 5/16" x 18  nylon-lock-nut.png
8 3" Polyolefin rotating Caster 250# load rating   swivel-caster.jpg
8 3" Polyolefin fixed Caster with Brake 250# load rating  rigid-caster-with-brake.jpg
8 Threaded tube insert for threading a caster/leveler  threaded-metal-insert.jpg
200 Notched End Plug to plug the ends of open tubes  end-plug.png

5/16" x 18 x 1 1/2  floor leveler



When purchasing the kit a standard freight cost of $400.00 will be applied to the initial order.  Once the order is placed shipping costs and freight will be adjusted appropriately.  

The standard lead time for this kit is 2-3 weeks.

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