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Lean Supermarket

Kaizen Team Workshop Training - 5 Day

$549.99

Kaizen Team Workshop Training - 5 Day

$549.99
SKU:
10032
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Product Description

A kaizen event goes by many terms - gemba kaizen, kaizen blitz, kaizen team, lean kaizen. Effective kaizen events start off with effective kaizen training. Kaizans can be used to improve in all areas of lean - office kaizen, 5S kaizen, 7 wastes kaizen, value stream mapping kaizen, etc. This 5 day kaizen training kit will help you get a solid kaizen program started.

Kaizen Training kit benefits:

  • Using expert developed materials, train the attendees to be experts in their own area.
  • Utilizes interactive, team based learning (as all effective lean manufacturing training should) to integrate own shop or factory floor into the kaizen method training model and gain ideas and come up with solutions that meet your needs.
  • Designed to be flexible in timing whether training for a few days or a dedicated full week for training for a kaizen event.
  • Designed to be low cost while highly effective.  The main components of the training kit are reusable.  Simply add more participant workbooks or purchase the refill kits or individual forms (see related products below).

Outline of Kaizen Training:

1.  Study the Lean Approach including:  purpose & reason for lean kaizen, new economies, and the history of lean manufacturing.

2.  Daily Improvement Method including:  how to achieve kaizen mindset and workshop structure.

3.  Cover fundamentals of lean including:  3 elements of work and 7 Wastes.

4.  One Piece Flow Simulation where you look at principles of flow and benefits of one piece flow.

5.  Kaizen and 5S 

6.  Workshop Process including structure of kaizen workshop, kaizen analysis, and review forms. 

The Kaizen Team Workshop Training kit includes the following:

Qty Item Description
1

Facilitator Guide

A step-by-step guide of the workshop and training to help the leader through the whole kaizen training event.

1

Preparation Guide

Provides information on how to prepare and execute a flawless Kaizen workshop and can be used as a reference manual for time, scheduling, and flow of the workshop.

1

Facilitator CD

Digital Media CD that links the Facilitator Guide with the participant workbooks.  Using flash technology, it provides the highest clarity and sharpness of images and loads onto all Windows based computers.

8

Participant workbooks

Contains illustrations, key questions, note taking space, and self assessment form for testing on key principles from the presentation.  These workbooks reinforce ideas taught and are great tools to use for future reference as the participants continue to take part in new kaizen events.

1

Standard Worksheet

Form that presents work sequence, takt time, processes, and work cell layout.  Comes in a 11” x 14” pad with 25 sheets.

1

Standard Combination Worksheet

Chart the takt time of work sequences for a single worker doing standard work with this 11” x 14” pad with 25 sheets.

1

Time Bar Graph

Create detailed time graphs for different products and processes.  Size 11” x 14” pad with 25 sheets.

1

Time Observation

Track average takt times for each step of a particular process.  Size 8 ½” x 11” pad with 25 sheets

1

Distance & Tasks Graph

Graph tasks and distance traveled to aid in diagraming the flow.  Size 11” x 14” pad with 25 sheets.

1

7 Wastes Observation Form

Analyze opportunities for elimination of wastes each department.  Size 8 ½” x 11” pad with 25 sheets

1

Motion Diagram Form

Demonstrate the amount of travel during machine setup or changeovers.  Size 11” x 14” pad with 25 sheets.

1

5S Map

Dual purpose form – to provide current state map at the beginning of the training and a revised current state map at the end of the training. Size 11” x 14” pad with 25 sheets

1

5S Red Tag Register

Track and log each 5S Red Tag item, its classification and course of action to be taken regarding the red tagged item.  This form provides a focal point of control and reference for tracking movement of materials and equipment.  Size 11” x 14” pad with 25 sheets.

1

5S 30 Day Action Log

Log the 5S problems discovered during the kaizen training that cannot be solved right away.  The form offers areas to describe activities, assign responsibility, and provide possible solutions to these discovered 5S problems.  Size 11” x 14” pad with 25 sheets.

1

5S Evaluation Review

Assess all 5S Steps and provide an objective measurement by setting benchmarks for work areas.  Size 11” x 14” pad with 25 sheets.

1

5S Red Tags

Manila style red colored tags to keep the process of change going throughout the Kaizen training while remaining organized in the process.  50 tag package.

1

Kaizen Poster

Remind participants how to successfully grow through kaizen with this visual poster display.

1

5S’s of Kaizen Poster

Remind participants of the building blocks of kaizen with this visual poster display.

1

7 Wastes of Operations Poster

Remind employees to continuously eliminate waste by posting this in work areas after the kaizen training.

1

Commandments of Continuous Improvement Poster

Remind all of the Kaizen philosophy and of how to problem solve as a team.

More participants or need more forms for training?  See related products. 

There is a 2 to 3 business day lead time before this item can ship.